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Maritime nuclear power generation, modularity and leased lifecycle systems...
Posted by R.Kempas on 2009/10/18 6:20:48 (13 reads)

Maritime nuclear power generation, modularity and leased lifecycle systems for reduced ecological footprint

By R.Kempas (FHS)

GT(N)S FinnAtom

Part 1:

Staying on the theme. In 1981 I read the book by John Satchwell about future energy sources at age six. (yes, I was teased in school for having a big head.)

Good old John promised that we'd be out of oil and coal in the next couple of decades. His fix was wind, solar and all the usual eco-warrior banter... plus nuclear power!

While scouring for ideas last year on how to resurrect the mighty Finnjet from the horrors of the furnace, someone dropped the bomb. Nuclear Finnjet, or perhaps more appropriately FinnAtom. Surely a mad idea. People would be scared, just like the LZ 129 "Hindenburg" burn-up ruined things for rigid airships.

Was General Atomics still around? Sure enough and whoa mommy, they were working on a gas turbine modular helium reactor! A very high efficiency rate, but not ready for duty.

A tickling thought, could this be a way of the future now that people are perhaps once again learning to trust properly maintained nuclear power generation? Take this from someone who actually stood in the Chernobyl rain! Older plants have served USN fleet carriers for decades without hickups!

http://gt-mhr.ga.com/

NS Savannah

Part 2:

The nuclear freighter NS Savannah was ahead of her time and was deemed obsolete, slightly in the manner as our Finnjet was. What axed the Savannah, which incidentally serves as a museum ship today...?

She required more mariners to operate and had insufficient cargo capacity. But her endurance speaks volumes. 300.000NM on one load of fuel!

These are issues that can be rectified now that fifty years have passed. The GT-MHR is a simplified and rather maintenance-free machine. Magnetic bearings even cut down the need for lubrication for the GT. Could we have this in a true powerpack format? Imagine a self-contained unit in a basic swappable container design. Prefueled for a decade or two? Just drop it in thru the hatch in the car deck and hook up the coolant lines, control connectors and power cables. Once your unit is in a fault state or needs refueling and major overhaul, perhaps the unit could be swapped in a mere day to a fresh overhauled unit. I could see a trendsetter here. If the manufacturer promises a mere state one situation for a complete loss of coolant, this would be in other words a rather carefree and safe unit.

The beauty of this design is the simplicity and time-proven reliability of the gas turbine design. The turbine can be extracted from time-tested aviation stocks. The only reciprocating engine would have to be the emergency diesel or perhaps two of them, to heat up the helium when the reactor is cold. Everything comes from one powerpack, be that propulsion electricity, low voltage electricity or heat generation.

Once fuel oil becomes too expensive, will we see rechargeable hydrogen ships where power transfer losses will be significant, or ships that run completely independent in this manner perhaps? I'd pick the ship with the leased GT-MHR lifecycle package... if it were available.

Modular ships:

Let's keep on imagining and continue on the theme of modularity. Why is it that I expected the maritime world to be highly modularized and found the contrary? Why do we not have modular turnkey bridges and engine control rooms to begin with? The scrapper's bill is filling with mid 1980's freighters. Fatigued hulls, fatigued machines, poor maintenance or obsolete designs? This is a very short career run.

Leased modules:

What about leased modular systems? How many of these scrappings could be delayed if a single fault-state or obsolete unit could be easily swapped into a new one under a carefree long-term leasing agreement? I can see how appealing it is to scrap a ship, where you gain let's say 5M$ for the steel, when you're in the need of a 5M$ new engine. Far from ecological. This could be a legal entry point into the arena: "Since repair is feasible, you will repair the vessel or face a fine".

Fleet commonality & shared experiences:

One other thing caught my eye. With every single ship being almost unique in hull size and form, how many hulls come out that are not optimal? How many of these waste 5% of energy compared to a better form? Or even 10%? How is it that the skies are filled with just dozens of variations, but the seas have thousands of them? Is this because on the sea the buyer is the boss and in the air the maker of the airplane offers a plain "take it or leave it" -option? Would Everett or Toulouse offer a tailored project to a client who can't book more than 100 orders for the special vehicle? Doubtful. Anything goes on the sea, it seems. You ask for a Knock Nevis... and end up with a ship with no use for anyone. You can always get a good price for an old B744 and her common spare parts.

Conclusion:

Would my propositions axe technology demonstrators such as the former GTS Finnjet? With highly uniform standardized design, manufacturing and maintenance processes, that also dig deep into previous case histories (does anyone collect data at Alang?), I suppose Finnjet would have only lived as a computer simulation. Perhaps we should appreciate our ships being so varied, but the planet won't like it.

  0   Article ID : 33
Another superferry? A hard look at Japan
Posted by R.Kempas on 2009/9/17 4:13:57 (18 reads)

Lessons from Japan - Can we rebuild her?

by Risto Kempas (FHS)

I've been having quite a lot of discussions lately with people of different backgrounds and interests. My question has been, "what kind of a ship would you think had a good probability of profitability in the Baltic sea region?"

Well, you know where this is headed, so I'll cut to the chase. It appears we'd even get some airline passengers on a ship if there was a cruiseferry serving Travemünde and Helsinki.

I hope you'll allow me this train of thought. I'm by far no one of authority on ships. I spent many years examining how aviation works and I'm silly enough to think that a London-New York airship-service would bring in a healthy profit by grabbing some of the Concorde and Queen Mary 2 crowds.

I can't help but look at the Japanese Hamanasu and Akashia RoPax ferries and especially their drive section. Does it work there and would it work here? I read a lot of praise about the hybrid CRP pod, but that is industry press and has no relation to the real world. What did things look like when they were drydocked the first time? I've read quite a bit about cavitation and cavitation erosion lately. It is a very fascinating subject. On Hamanasu and her sister: With that electric pod being rather expensive kit, did erosion occur and to what extent? I'm envisioning worrisome thoughts of salt water breaching the enclosure.

I came across an idea of Mr Oskar Levander and his concept replaces the electric pod with a mechanical pod. This would obviously produce a more streamlined pod, but would it also help reduce the cavitation erosion issue? How would the reduced drag compare with the complex gears needed to deliver axial power to the pod?

Another worry that I have. I do subscribe to the KISS principle of keeping things simple. GTS Finnjet was a very redundant ship. Only Neptune himself could have halted her on her tracks. Both powertrains were completely isolated from each other. In practice and in theory a major fault in control, GT/DE, gear or propeller would still allow for continued operations on a single shaft with a handsome top speed of 21-24kn. With ships being unique as they are, her Achilles heel with the original gearboxes was sustained operation on a single shaft.

This was a cruiseferry that liberated an ice breaker from her icy prison with sheer brute force.

And here is my concearn, would the hybrid CRP pod be reliable enough for single ship ops on the given route? By changing to the mechanical pod you'd bring increased risk to rudder operations in a fault condition of the geared and angled shaft. And how about that ice? Can you have proper pack ice slam against the pod? The last winters have been rather warm, but you'll never know what lies ahead.

This brings up another question. Hamanasu and Akashia work in tandem. What kind of machine spares were ordered for them? Spare propellers certainly, but surely no complete  pod with mount as spares?

Would we need a complete pod and mount as spares to have a changeover capacity at drydock in the event of acute damage or hefty accumulative cavitation erosion? A cost issue certainly. Another point is the sensitivity issue of the single pod being the sole provider of rudder motion.  Imagine the media sensation if rudder capacity is lost on the high sea. Tug job or bravely crawling home with thrusters providing the sole source of directional stability? In any event, a very bad day.

What we learned with Finnjet was at the end that a change in the concept was the worst you could do. People ache for continuity in their chaotic lives. You have to provide a fixed timetable, fixed destinations and you can't overlook marketing, especially when you do make changes. Nothing is worse than arriving late. By saying that, the vessel would require excess engine capacity.

Travemünde confirmed that they could serve a 250m cruiseferry. You do have to marvel people and that is one selling point. Sheer arrogant length. You can't go top heavy in order to keep her fast and there is no reason to do so. The route has proven that it is good to have a handsome amount of lanemeters and you could expect an average of 1000 passengers for each run. Sure, you'd need more capacity for the summer. In the spirit of Enzo F. "always sell one car less than the market hungers for". My thinking is that you could build a rather low and delicate superstructure on that long body.  Why not take some notes from Airbus and give her plenty of GLARE structures for the upper body? Expensive, but lightweight. It will save on fuel later on.

A while ago the talk of the trade was to be able to jet yourself from cabin to entertainment with as few steps as possible. The blaming finger was hoisted and pointed towards Finnjet and her long body. The thinking resulted in fat and tall ships with a short body, complete eyesores. So, do take back that blaming finger and explain to me please how cruisers much longer than Finnjet still win over heavyset American passengers? Surely there is a lot of walking required?

Somehow I could see this work for Finnlines to complement the current vessels during the high summer season. A superferry would also bring in headlines and more business fleetwide. 3 return voyages during the week and what to do with the spare day? Now this might sound rather ghastly, but how about bringing in some easy money by shuttling between Helsinki and Tallinn, let's say on a Saturday when Finns are thirsty for a vanload of cheap alcohol? The sheer selling point of a superferry making the run should bring in some business from the competition on that route. This could also be used for the slower winter season.

Regarding machinery, I've uploaded a couple of unrefined plans on our website. Operating a superferry doesn't mean you have to expend an excessive amount of money running her, but perhaps a little more in the build phase. The original Finnjet never got what she was built for and thus the easy upgradeability to more cost-efficient gas turbines was completely overlooked. Gas turbines are finally breaking thru on commercial vessels and in part thanks to the pioneering work done by Finnjet and her fine people who promoted her concept. My thinking here is that you can't overlook diesel engines either. The ideal concept would be to unite both forms of power production. Offer wide flexibility with both types being able to provide reasonable power on their own. And produce the base load on either type,  which the other type then augments. I'm not a fan of diesel-electrics, we're not talking about a submarine here. I'd hope to see direct drives for gas and diesel and no generators and motors eating up production and weighing the vessel down. The hull form of the Hamanasu and Akashia also provide for ample engine placement options.

What good old Finnjet overlooked were the options that a hot gas plant can provide. It is an obvious source for steam generated electricity and heating. Certainly the equipment would weigh a certain amount and provide for more maintenance work, but you'd potentially be able to strike one boiler and reduce the number of AD plants.

With fuel cells being developed, would this turn into a dinosaur, guzzling on dinosaurs? With all the development behind the cells already, let's remember that this is a 19th century invention, I'd have expected a lot more and in a much smaller package by now.

LNG ?

With this writing I congratulate the good people of Cork and Swansea who shouted long enough and were heard. They are expecting the delivery of a 28-year old cruiseferry, which will rebuild their missing connection for a project cost of under 10million. We're obviously not missing a connection between Helsinki and Travemünde and I shall have to do a lot of lobbying to find over 200million for this...

  0   Article ID : 28
GTS Finnjet basic sheet 1/2004
Posted by R.Kempas on 2009/9/15 7:08:08 (3 reads)

 

GTS Finnjet

General audience technical sheet

January 2004

v.1.0

 A few rounded up numbers prior to the FHS wiki.

Ordered by

Oy Enso Gutzeit Ab (Oy Finnlines Ltd)

Builder

Oy Wärtsilä Ab

Yard number

407 (aka. WHT 407, S407)

Finished

April 1977

Callsign

OIHH

Main measurements:

Length

214.96m

Breadth

25.40m

Draught

6.90m

Draught at propeller

7.60m

Net tonnage

28000NT

Gross tonnage

32940GT

Dead weight

3209DWT

Displacement

15230t

Immersion

40TPC

Ice class

Finnish 1A super

Passengers

1781

Cabins

521

Crew total

  Deck and engineering

  Galleys

  Hotel

  Shops

  Bars and restaurants

140

about 32

about 18

about 24

about 10

about 50

Total length of engineering compartments

185m

Cars

395pcs

Trucks

34pcs

Main machinery:

Gas turbines

2 x Pratt & Whitney GG4C (FT4C-1 DLF)

GT output

2 x 27.6MW

GT unit weight

2x 3200kg

GT consumption

2 x 120kg/minute

GT Airflow

118kg/s

Diesel engines

2x Wärtsilä 18V32 Vasa

Diesel piston diameter

320mm

Diesel output

2 x 5.76MW

Auxiliary machinery + misc.:

Aux diesel type

5 x Wärtsilä 12V22 Vasa

Aux diesel piston diameter

220mm

Aux output

5 x 1.411MW

Highest published speed

33.5kn

Fuel type

MDO

Viscosity

5.374

Bunker

2.114.000 liters (2114cbm)

Reduction gears

Renk Tacke BGS 276

Propeller shaft length

53m, shaft diameter 60cm

Propeller diameter

5m

Rudder machine

Wärtsilä Kotka Tebul EE 120/350

Fire extinguishers

247pcs

Lifeboats

10 x 102pers., 1 x 60 pers., 1 x FRB

Liferafts

40 x 25pers, ? x MOR

Anchors

2 x 4000

Bridge:

Radars

3 x Atlas ARPA

Magnetic compass

W.Ludolph

Gyro

Anschütz

Autopilot

Atlas + Anschütz-Kiel

GPS/DGPS

Magnavox+Trimble

Doppler log

Atlas

ECDIS

Atlas

Sonar

Simrad IC

Other notables

ANS (Westerback Data)

Atlas Integrated Navigation System

Onboard NAPA

Nacos 55-2

UPS

CAN PC

Communications suite:

GMDSS, MF/HF + DSC, VHF

Skanti DSC 9000 400W

Navtex

Shipmate

EPIRB

Kannad 406 + Tron 405

SART

I.E.S.M

  0   Article ID : 27
Renk Tacke gearbox basics
Posted by R.Kempas on 2009/6/24 6:03:58 (1 reads)

Author: FINNJET HISTORICAL SOCIETY RY

Main: GTS FINNJET

Subject: RENK TACKE GEARBOX BASICS

 

Basic: This information sheet is about the second set of gearboxes installed in GTS FINNJET. These gearboxes allowed for mixed gas turbine and diesel-electric operations -> CODELAG. They also allowed an upgrade to GE LM2500 gas turbines which was not realized.

 

Requirements of upgrade:

-         Operational safety and security must be increased considerably

-         Increased power output with or without a future lengthening of the vessel

-         Further fuel consumption efficiency

-         Considerable noise level reduction

-         Provisions for new gas turbine installation

 

Source: FHSry Archive B, Kvaerner Masa-Yards, Technology, K. Laukia / uki 91-09-12

 

Pre-order offer 91-09-11:

 

Size LxBxH: 3,865m x 4,5m x 4,1m

Weight: 160 + 14 tons

Basic price: 18.956.000DEM + Axial thrust measuring device 482.000DEM

Aux systems: 646pcs, 1+2 lub. oil for 2 coolers gear, 1+2 lub. oil for 2 coolers clutch

Monitoring systems: 1,264pcs (incl. PC equipment)

Spare parts: 1,708

Change to new turbine: Not included

Total price: 22.562.000DEM

 

Technical information:

 

Principle: Double-helical locked train

No. of bearings: 25

No. of tooth contacts: 8

No. of shafts: 14

Friction clutches: 3

SS clutches: 2

Noise levels, Structure 10/20/30kn: 65/69/72dB

Noise levels, Airborne 10/20/30kn: 84/87/90dB

Efficiency GT: 96,3%

Efficiency EM: 95,6%

Efficiency GT+EM: 96,4%

Change from FT4 to LM2500: SB: New idler + 2 bearings, BB: New pinion + RIM

Axial bearings: Thrust pads

Installation: Foundations: EM no changes, GT no changes, GB no changes

Axial thrust measurement: Electrical-hydraulic system

GT max: 27.600kW

 

Source: FHSry Archive B, RT WD and 89GB

  0   Article ID : 11
Myths and claims. Part one.
Posted by R.Kempas on 2009/6/10 0:02:40 (0 reads)

 

 

Finnjet myths. Part 1. "Mean rumours".

 

1.Claim: During the early years Finnjet suffered from a serious fire which necessitated a new course closer to the Swedish coastline.

 

- Not true. Finnjet did however suffer from minor fires and of some more challenging ones, but these were always swiftly handled by the well-trained crew.

 

2.Claim: Finnjet had a large gash/tear in her hull.

 

-True. This damage was first recorded in the early 1980's. The tear was located at the stern elevator towers. It reached from the top downwards to the fourth deck. Hence this was a tear in the aluminum superstructure. The steel hull was flawless.

 

3.Claim: While in drydock for the final time in Finland, her hull squatted/squashed down several centimeters.

 

-Not true.

 

4.Claim: One or both of the main diesels were in a damaged state in 2008.

 

-True. Both main diesels were at the very end of their service life. The engines were early models of a highly successful series of power plants, and they had also endured a high number of running hours in a very demanding environment.

 

5.Claim: One Baltic operator had arranged an advance deal with the breaker in order to harvest fresh spares from Finnjet.

 

-Not true and labeled as absurd. This has not taken place.

 

6.Claim: During her time in Louisiana, Finnjet picked up a dangerous form of bacteria into her air conditioning system. Despite efforts, this was not overcome.

 

-This claim is completely unheard of. 

  0   Article ID : 9
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